Robotic friction stir welding – seam-tracking control, force control and process supervision

نویسندگان

چکیده

Purpose This study aims to enable robotic friction stir welding (FSW) in practice. The use of robots has hitherto been limited, because the large contact forces necessary for FSW. These are detrimental position accuracy robot. In this context, it is not sufficient rely on robot’s internal sensors positioning. paper describes and evaluates a new method overcoming issue. Design/methodology/approach A closed-loop robot control system seam-tracking force control, running recording data real-time operation, was developed. complete experimentally verified. External measurements were obtained from laser seam tracker deviations compensated for, using feedback controller. Findings proposed shown be working well error. flexible reconfigurable batch short production runs. welds free defects had beneficial mechanical properties. Research limitations/implications experiments, used both performance evaluation. For evaluation, would better yet another external sensor measurements, providing ground truth. Practical implications results imply that FSW practically realizable, with requirements fulfilled. Originality/value research yields very accurate tracking as compared previous research. accuracy, turn, crucial quality resulting material.

برای دانلود باید عضویت طلایی داشته باشید

برای دانلود متن کامل این مقاله و بیش از 32 میلیون مقاله دیگر ابتدا ثبت نام کنید

اگر عضو سایت هستید لطفا وارد حساب کاربری خود شوید

منابع مشابه

Misalignment detection for friction stir welding or Enabling seam tracking for friction stir welding

This paper describes a technique for determining the position of the friction stir welding (FSW) tool with respect to the weld seam during welding. This technique is proposed for online misalignment detection or as a position estimator for in-process tracking of the weld seam for FSW.

متن کامل

Monitoring and Control in Friction Stir Welding

Friction Stir Welding (FSW) is a recently-developed technique where metals are joined together through mechanical stirring. FSW, often performed by robotic welders, is being used in an increasing number of industries such as aerospace, maritime and transportation. FSW has proven to be very effective and has replaced fusion welding and riveting in a number of manufacturing processes. In order to...

متن کامل

A novel friction stir welding robotic platform: welding polymeric materials

The relevance, importance and presence of industrial robots in manufacturing have increased over the years, with applications in diverse new and nontraditional manufacturing processes. This paper presents the complete concept and design of a novel friction stir welding (FSW) robotic platform for welding polymeric materials. It was conceived to have a number of advantages over common FSW machine...

متن کامل

Friction Stir Welding Process Optimization: Experimental Methods

Introduction The Friction Stir Welding (FSW) process is an innovative technique to join metals in the plasticity field, thus not reaching the melting temperature and consequently the liquid state as it happen in traditional welding processes. This feature of the FSW proved an enhancement of the fatigue behaviour and strength of the joints, leading some companies to adopt the process for the man...

متن کامل

ذخیره در منابع من


  با ذخیره ی این منبع در منابع من، دسترسی به آن را برای استفاده های بعدی آسان تر کنید

ژورنال

عنوان ژورنال: Industrial Robot-an International Journal

سال: 2023

ISSN: ['0143-991X', '1758-5791']

DOI: https://doi.org/10.1108/ir-06-2022-0153